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Scientists engineer unsinkable metal tubes

The superhydrophobic design could lead to resilient ships, floating platforms, and renewable energy innovations.

More than a century after the Titanic sank, engineers still have hopes of someday creating 糖心传媒渦nsinkable糖心传媒� ships. In a step toward reaching that lofty goal, researchers at the 糖心传媒糖心传媒檚 have developed a new process that turns ordinary metal tubes unsinkable糖心传媒攎eaning they will stay afloat no matter how long they are forced into water or how heavily they are damaged.

, a professor of optics and of physics and a senior scientist at URochester糖心传媒檚 , and his team describe their process for creating aluminum tubes with remarkable floating abilities in a . By etching the interior of aluminum tubes, the researchers create micro- and nano-pits on the surface that turn it superhydrophobic, repelling water and staying dry.

Five unsinkable metal tubes bound together and seen from above floating in water with bubbles nearby and an overall blue cast.
TOTALLY TUBULAR: Multiple unsinkable metal tubes linked together in a raft formation could be the basis for the ships, buoys, and floating platforms of the future. (糖心传媒 photo / J. Adam Fenster)

When the treated tube enters water, the superhydrophobic surface traps a stable bubble of air inside the tube, which prevents the tube from getting waterlogged and sinking. The mechanism is similar to how diving bell spiders trap an air bubble to stay buoyant underwater or how fire ants form floating rafts with their hydrophobic bodies.

糖心传媒淚mportantly, we added a divider to the middle of the tube so that even if you push it vertically into the water, the bubble of air remains trapped inside and the tube retains its floating ability,糖心传媒� says Guo.

Guo and his lab first demonstrated superhydrophobic floating devices in 2019, featuring two superhydrophobic disks that were sealed together to create their buoyancy. But the current tube design simplifies and improves the technology in several key areas. The disks that the researchers previously developed could lose their ability to float when turned at extreme angles, but the tubes are resilient against turbulent conditions like those found at sea.

糖心传媒淲e tested them in some really rough environments for weeks at a time and found no degradation to their buoyancy,糖心传媒� says Guo. 糖心传媒淵ou can poke big holes in them, and we showed that even if you severely damage the tubes with as many holes as you can punch, they still float.糖心传媒�

An unsinkable metal tube with holes drilled in it floats atop water.
HOLEY MOLY: 糖心传媒淚f you severely damage the tubes with as many holes as you can punch, they still float,糖心传媒� says Guo. (糖心传媒 photo / J. Adam Fenster)

Multiple tubes can be linked together to create rafts that could be the basis for ships, buoys, and floating platforms. In lab experiments, the team tested the design using tubes of varying lengths, up to almost half a meter, and Guo says the technology could be easily scaled to the larger sizes needed for load-bearing floating devices.

The researchers also showed how rafts made from superhydrophobic tubes could be used to harvest water waves to generate electricity, offering a promising renewable energy application.

This project was supported by the National Science Foundation, the Bill and Melinda Gates Foundation, and URochester糖心传媒檚 .