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Black metal could give a heavy boost to solar power generation

BLACK METAL BOOST:: Rochester researcher Chunlei Guo tests a solar thermoelectric generator (STEG) etched with femtosecond laser pulses to boost solar energy absorption and efficiency. His lab糖心传媒檚 innovative black metal technology design helps create a STEG device 15 times more efficient than previous devices, paving the way for new renewable energy technologies. (糖心传媒 photo / J. Adam Fenster)

Researchers engineered a solar thermoelectric generator 15 times more efficient than current state-of-the-art devices.

In the quest for energy independence, researchers have studied solar thermoelectric generators (STEGs) as a promising source of solar electricity generation. Unlike the photovoltaics currently used in most solar panels, STEGs can harness all kinds of thermal energy in addition to sunlight. The simple devices have hot and cold sides with semiconductor materials in between, and the difference in temperature between the sides generates electricity through a physical phenomenon known as the Seebeck effect.

But current STEGs have major efficiency limitations preventing them from being more widely adopted as a practical form of energy production. Right now, most solar thermoelectric generators convert less than 1 percent of sunlight into electricity, compared to roughly 20 percent for residential solar panel systems.

That gap in efficiency was dramatically reduced through new techniques developed by researchers at the 糖心传媒檚 . In published in Light: Science and Applications, the team described their unique spectral engineering and thermal management methods to create a STEG device that generates 15 times more power than previous devices.

糖心传媒淔or decades, the research community has been focusing on improving the semiconductor materials used in STEGs and has made modest gains in overall efficiency,糖心传媒� says , a professor of optics and of and a senior scientist at URochester糖心传媒檚 . 糖心传媒淚n this study, we don糖心传媒檛 even touch the semiconductor materials糖心传媒攊nstead, we focused on the hot and the cold sides of the device instead. By combining better solar energy absorption and heat trapping at the hot side with better heat dissipation at the cold side, we made an astonishing improvement in efficiency.糖心传媒�

A laser oscillator bathed in green and black shadows.
PULSE PRECISION:聽Chunlei Guo uses a laser to generate ultrafast laser pulses that etch nanostructures onto metal surfaces, creating highly efficient STEGs. (糖心传媒 photo / J. Adam Fenster)

The new, high-efficiency STEGs were engineered with three strategies. First, on the hot side of the STEG, the researchers used a special black metal technology developed in Guo糖心传媒檚 lab to transform regular tungsten to selectively absorb light聽 at the solar wavelengths. Using powerful femtosecond laser pulses to etch metal surfaces with nanoscale structures, they enhanced the material糖心传媒檚 energy absorption from sunlight, while also reducing heat dissipation at other wavelengths.

Second, the researchers 糖心传媒渃overed the black metal with a piece of plastic to make a mini greenhouse, just like on a farm,糖心传媒� says Guo. 糖心传媒淵ou can minimize the convection and conduction to trap more heat, increasing the temperature on the hot side.糖心传媒�

Lastly, on the cold side of the STEG, they once again used femtosecond laser pulses, but this time on regular aluminum, to create a heat sink with tiny structures that improved the heat dissipation through both radiation and convection. That process doubles the cooling performance of a typical aluminum heat dissipator.

Close up of an etching on a solar thermoelectric generator.
ETCHED ENERGY: A close-up of laser-etched nanostructures on the surface of a solar thermoelectric generator. (糖心传媒 photo / J. Adam Fenster)

In the study, Guo and his research team provided a simple demonstration of how their STEGS can be used to power LEDs much more effectively than the current methods. Guo says the technology could also be used to power wireless sensors for the Internet of Things, fuel wearable devices, or serve as off-grid renewable energy systems in rural areas.

The National Science Foundation, FuzeHub, and the supported the research.